Tuesday, August 31

 

Business Plan software

VSPro

Monday, August 30

 

Waterproof bags

Waterproof bags for cell phones, PDAs, cameras, pagers etc. Guaranteed to be 100% waterproof, totally submersible, and dust and sand-proof. Made of tough flexible vinyl with a foam-padded rear for extra comfort and protection. Supplied with detachable, adjustable neckcord and carabiner. Aquapac $24.99

Thursday, August 26

 

Fibers remove toxins

A new generation of high surface-area porous materials for removing atrazine from water supplies has been developed by researchers at the University of Illinois at Urbana-Champaign. The low-cost and wear-resistant fibers also can remove the hazardous contaminants chloroform and trichloroethylene, both byproducts of the commonly used chlorine disinfection process. ''We've shown that we can remove all these impurities to well below the maximum contaminant levels established by the Environmental Protection Agency,'' said James Economy, a professor of materials science and engineering at Illinois. ''Having increased pore size and higher surface area, these fibers work much better than commercially available granulated activated carbon.''

To make their fibers, Economy and Illinois research scientist Zhongren Yue begin by coating fiberglass assemblies with a polymeric solution and a chemical activation agent. Then, under mild heat, the polymer cross-links, creating pores about 10-30 angstroms in size. By controlling the chemistry, the scientists are able to tailor the fibers for specific target molecules, such as atrazine.

 

7B divided by 10K

SciDev.Net reports that China plans to train 10,000 technicians from the developing world on the deployment and use of solar power technologies over the next five years.

 

Freshwater boat deaths

[Via Mike Holt] Background:

Research has been ongoing to determine why people are drowning due to electric shock in freshwater marinas across the nation. More drownings may indeed be caused by electric shock than are reported because autopsy results are not able to pinpoint this as the cause. We have shown that when a ground fault is induced in a purely freshwater marina, and the ground on the boat is disabled, potentially lethal electric fields are established near and around the affected boat. The voltage potential of other dock structures are also elevated, presenting further risk of injury.

The freshwater environment is of most concern since salt water's high conductivity allows the majority of ground fault currents to pass harmlessly to the earth ground (this has been previously quantified through a significant amount of research in saltwater). In freshwater, where electrical resistance is high, a person's body represents the low resistance path that the current is seeking to return to ground. Hence, the occurrence of deadly electric shocks to immersed people in freshwater marinas, and none being reported in saltwater.

<>The ground wire must be capable of carrying at least five times the breaker's rated current during a fault, the integrity of the ground wire from the boat ground to the earth ground ashore must be acceptable. Also the difference in ground resistances and voltage drops between measurements taken on the pedestal and on the boat. These indicate that the dock pedestal supply and ground may be in better condition than the boat, and that there may be a problem with relatively higher resistances at the shore connection (boat or pedestal side) or on the boat itself. Analysis: With the ground intact, 98% of the fault current is carried safely off the boat to ground. This provides protection to personnel in the event of a ground fault. With the ground open, 31% of the maximum possible fault current enters the water seeking earth ground. This creates an electric field.

Since the depth of the water was reported to be approx. 18 ft, these measurements showed that the electric field was strong enough directly behind the boat (2.3 - 2.8 volts per foot) to be potentially lethal to a person entering the water in this field (2 volts per foot generally considered to be lethal). In other areas further from the boat, the effects of the field would likely be felt as a shock or tingle while in the water. The resulting panic from this sensation could cause a person to sustain injuries or death from the inability to swim safely out of danger.

Wednesday, August 25

 

On Not Cooking Clients

On Not Cooking Clients
by Katherine Kaufer Christoffel, MD, MPH
http://www.ArchitectureWeek.com/

On a recent trip to Havana, Cuba, I observed colonial
architecture with characteristic thick adobe walls and
naturally ventilated courtyards that were cool and
comfortable, in marked contrast to the hot and humid
conditions outside the building.

There is also a marked contrast between this venerable
architecture and the typical glass buildings in modern
cities, which almost seem designed to deliberately bake
their residents in the summer. We are endangered by the
many contemporary buildings that actually promote heat
accumulation and impede the dissipation of heat and
humidity.

As a physician with an interest in public health, I
have been observing how the built environment affects
thermal well-being. Every summer more Americans die
from heat than from more publicized natural disasters,
such as earthquakes or floods.
... full story continues online (9+ images):
http://www.ArchWeek.com/

Tuesday, August 24

 

Solar hydrogen fuel

Solar hydrogen fuel dream nearly here
Posted on Tuesday, August 24, 2004 @ 8:51 AM PDT by bjs
Australian scientists predict that a revolutionary new way to harness the power of the sun to extract clean and almost unlimited energy supplies from water will be a reality within seven years. Using special titanium oxide ceramics that harvest sunlight and split water to produce hydrogen fuel, the researchers say it will then be a simple engineering exercise to make an energy-harvesting device with no moving parts and emitting no greenhouse gases or pollutants.

From niversity of New South Wales:

Vast new energy source almost here


Solar hydrogen fuel dream will soon be a reality

Australian scientists predict that a revolutionary new way to harness the power of the sun to extract clean and almost unlimited energy supplies from water will be a reality within seven years.

Using special titanium oxide ceramics that harvest sunlight and split water to produce hydrogen fuel, the researchers say it will then be a simple engineering exercise to make an energy-harvesting device with no moving parts and emitting no greenhouse gases or pollutants.

It would be the cheapest, cleanest and most abundant energy source ever developed: the main by-products would be oxygen and water.

''This is potentially huge, with a market the size of all the existing markets for coal, oil and gas combined,'' says Professor Janusz Nowotny, who with Professor Chris Sorrell is leading a solar hydrogen research project at the University of New South Wales (UNSW) Centre for Materials and Energy Conversion. The team is thought to be the most advanced in developing the cheap, light-sensitive materials that will be the basis of the technology.

''Based on our research results, we know we are on the right track and with the right support we now estimate that we can deliver a new material within seven years,'' says Nowotny.

Sorrell says Australia is ideally placed to take advantage of the enormous potential of this new technology: ''We have abundant sunlight, huge reserves of titanium and we're close to the burgeoning energy markets of the Asia-Pacific region. But this technology could be used anywhere in the world. It's been the dream of many people for a long time to develop it and it's exciting to know that it is now within such close reach.''

The results of the team's work will be presented in Sydney on 27 August to delegates from Japan, Germany, the United States and Australia at a one-day International Conference on Materials for Hydrogen Energy at UNSW.

Among them will be the inventors of the solar hydrogen process, Professors Akira Fujishima and Kenichi Honda. Both are frontrunners for the Nobel Prize in chemistry and are the laureates of the 2004 Japan Prize.

Since the Japanese researchers' 1971 discoveries, science has made major advances in achieving one of the ultimate goals of science and technology -- the design of materials required to split water using solar light.

The UNSW team opted to use titania ceramic photoelectrodes because they have the right semiconducting properties and the highest resistance to water corrosion.

Solar hydrogen, Professor Sorrell argues, is not incompatible with coal. It can be used to produce solar methanol, which produces less carbon dioxide than conventional methods. ''As a mid-term energy carrier it has a lot to say for it,'' he says.

 

Remote machine shop

eMachineShop

emachineshop.jpg imageThis is the link from Gizmodo: So we all love rapid prototyping, the idea that we could design something in 3D on our computer - like a pair of pliers, let's say - and then just print it out using a machine right in our office. And that's not a far off future or anything; rapid prototyping very much exists today, although it's expensive, and, well, it sort of sucks if you're trying to build something that won't shatter when you put any weight on it. So enter eMachineShop.com, an amazingly rad combination of software and sweat, which allows you to design a part in a CAD-like program and then send it over the internet to a real machine shop where, given that it's something feasible to create (and the software helps you determine that), a team of 17 machinists will craft your part, bundle it up, and send it back to you via post. The turn around is about 30 days, but that's fine - there's nothing else like it. It's not even that expensive; the article listed 10 custom made brass doorknobs being milled out for around $150. Considering there's a labor cost in there, too, it sounds totally reasonable.

Read - Design software comes with machine shop attached [CNews.Canoe]
Read - Company Home Page [eMachineShop]


More than one way to skin a (prototype) cat.
For an industry overview: click here.

 

Mail-order hardware

2004catalog[via hewnandhammered] There are a number of fantastic paper resources out there for anyone renovating their craftsman home. One of the most complete resources is the Van Dykes Restorers free catalog, which sells everything from Victorian gingerbread to oak and brass registers and every kind of stripping and finishing product known to humankind. They also carry kits for building a wide variety of furniture items.

At the top of the list as far as quality goes is Rejuvenation Hardware, which sells all sorts of fixtures and hardware (especially lighting!) out of their shop in Portland. They also do a thriving mail-order business.

The folks of the Craftsman Homes Connection, who seem to do most of their business online now, have a very attractive and jam-packed catalog, with an emphasis on decorative hardware and accessories.

Monday, August 23

 

Soviet Designers' Wind Power

A Newly Electric Green – Sustainable Energy, Resources and Design

Similar to the Darrieus Rotor, a team-up of engineers from the Lawrence Berkeley National Laboratory and the Makeyev State Rocket Center in Miass, Russia has developed a new model of wind turbine for home use.

The "Wind Sail" design is a vertical axis wind turbine (VAWT). The current production model, the WPU-2500, produces 2500 kilowatt hours over the course of a year in typical wind conditions.

VAWT systems have several advantages over more traditional horizontal axis wind turbines. They scale down more efficiently, are usually quieter, and have a much lower rate of bird kills -- predatory birds can even rest on the top of a VAWT without trouble. Posted by Jamais Cascio

 

A first for sure

[via SensoryImpact]
If there’s any convertible sofa that takes the cake it’s the Clei Doc - A sofa slash bunkbed.

 

See-through concrete

In 2001 the Hungarian archi- tect Áron Losonczi invented LiTraCon© - the first light transmitting concrete.

Mass produced LiTraCon© products are expected to be on the market at the end of 2004. Concrete stone-block turns out to be light conducting through its embedded glassfibers. From one side to the other light passes the stone without any significant loss and illuminates the darker side of the stone. Shadows are transmitted, an outdoor shadow of a tree for example, and shown in precise shapes on the opposite surface.

 

Fireplace ducting

How long this system takes to pay for itself I don't know.

The manufacturer's site is written entirely in Italian.

Perhaps ductwork isn't required in many typical homes because fireplaces tend to be large sources of concentrated heat.

But fans and ducting can increase the efficiency of heat distribution and perhaps lower fuel requirements.

Here's the link.

 

Rain in the shower

mingori_ciel_de_pluie_apr_04.jpgRain-like shower head.

Ciel de Pluie is a square, flat 2mm metal plate showerhead that can be flush mounted in the ceiling.

Unlike traditional showers with jets of water, Ciel de Pluie creates a more organic “falling rain” effect. Available in two sizes, 48cm and 65cm, and several finishes including polished inox, gold, and cobalt blue.

MANUFACTURER: mingorifrance.com

Sunday, August 22

 

Interchangeable parts

cleverhomes_ch5_jun_04.jpgNext-gen homes for modern living
Cleverhomes provides systematic (or programmatic) architectural design and building services with an emphasis on using proprietary standardized, prefabricated panels and other interchangeable parts to generate a number of customizeable floorplans. JLT

LINK: cleverhomes.net
LINK: MoCo San Francisco

Continue reading...

 

Small starter condo

abito_jul_04.jpg347 sq.ft. “intelligent living spaces”.
Real estate is practically inaccessible to most young urban Britons today. How does one acquire a home in downtown London and afford to live in it? Abito appears to have a solution. It’s a condo complex with compact, efficient 347 square foot one-room units. A central pod divides the space into two areas, living room and bedroom, and features a built-in fold-down bed and workstation, storage, a room for a washing machine and dryer, another room for a compact kitchen and a toilet/shower-room. The units have 10.5-foot high ceilings, you can even use the space above the pod, a floor-to-ceiling window and a private balcony. Prices start at £85,000.Via Metafilter.

DESIGNER: Jasper Sanders
ARCHITECT: Gavin Elliot
LINK: abito.co.uk
LINK: metafilter.com

Continue reading...

 

Pre-fab winner

Dwell Home

Pre-fab home contest winner.
Dwell magazine’s recent pre-fab home contest yielded a winning design by NYC architectural firm Resolution 4. The challenge was to build a 2000 sq. ft. home, taxes and land in, for under $200K. The 2,042 pre-fabricated home was delivered to its Pittsboro, NC site in seven pieces by a local North Carolina manufacturer. The house has three bedrooms and 2.5 baths.

ARCHITECTS: re4a.com
LINK: thedwellhome.com

Continue reading...

Wednesday, August 18

 

Bending rebar

Type A Hickey Bars are tried and tested in the field here in Houston. They are normally used in pairs to bend custom fitted rebar by hand. They are 24" long which enables you to get into restricted areas. I paint the heads to reduce corrosion and to make them easier to find in dirt environments. The head is made of 3/8" plate with genuine wheel studs press fitted. Custom concrete workers and swimming pool installers depend on these tools everyday. You can bend up to 5/8" rebar. We also have 30" long handles on request where space is no problem. About $40.

Tuesday, August 10

 

Container housing

Designed by Australian architect Sean Godsell and entered into Architecture for Humanity's relief housing competition, FutureShack addresses the shelter needs of refugees and homeless persons around the world. Constructed from one ready-made twenty-two-foot-long shipping container, FutureShack is equipped with a minimum of industrial materials and is entirely self-contained, which enables multiple structures to be stacked and shipped to crisis sites. Maintained by solar power, FutureShack is ready for occupancy within twenty-four hours.

Monday, August 9

 

Poor man's humidifier

The Mr. Misty Humidifier -- Drinking water safe humidity at the twist of a knob without ever filling a tank, cleaning a tank, changing a filter, adding chemicals to fight germs, or worrying about fires in the middle of the night from electrical short circuits. Mr. Misty ™ introduces a small, steady, highly atomized, amount of moisture to your shower enclosure. The moisture migrates to other parts of your home in the same way that the moisture rapidly leaves your bathroom when you open your bathroom door after showering. Fits on your standard feed pipe. Humidifies up to 2260 sq. ft. There is virtually no maintenance required. Uses very little water, releasing about a penny’s worth of moisture every 12 hours of use* (*based on Chicago area water rates)

 

Smart glass

Soaring air conditioning bills or suffering in the sweltering heat could soon be a thing of the past, thanks to British chemists. Researchers reveal they have developed an intelligent window coating that, when applied to the glass of buildings or cars, reflects the sun's heat so you don't get too hot under the collar. While conventional tints block both heat and light the coating, which is made from a derivative of vanadium dioxide, allows visible wavelengths of light through at all times but reflects infrared light when temperature rise over 29 degrees Celsius.

 

Shoebox fuel cell

From Ken Novak: The demonstration of a fuel cell designed to provide home power for rural electrification in Latin America. Sufficient power for a home would come from a device not much larger than a shoebox, running on sugar cane-derived ethanol.

 

Wooden LED clock

Available from Japan.

mocoloco permalink "Wooden penetrate expression digital clock." That's how "LED clock made of MDF" translates from Japanese. Loosely shaped like LED clocks from the seventies, that's where the resemblance ends, because they look like simple blocks of wood. Plug it in, see the LED numerals, set the time. The block of wood becomes a clock. Made by the elusive Takumi, they can be found at Japanese online shop 4Senses Interior<> LINK: 4Senses Interior

 

Arts & Crafts blog

Prolific blogger and MoCoLoco San Francisco editor Joshua Lurie-Terrell has launched a new website devoted to the Arts & Crafts movement called Hewn and Hammered. Joshua will be focusing on "all manner of art and craft as they relate to the Mission, Craftsman and Prairie movements and, to some extent, other related styles. LINK: hewnandhammered.com

 

Closet light

Orizzonte closet light comes with clear diffuser and anodized aluminum finish. Hanging rod holds the lamp illuminating the clothing. Available in 23, 35, 46 and 59 inch lengths. Holds up to 50 lbs. 120 Volt fluorescent T5 lamp included. Ballast included. On off switch included on fixture. About $150.

 

Arts & Crafts Bungalow

American Bungalow magazine is published in the interest of preserving and restoring the modest American 20th century home, the Bungalow, and the rich lifestyle that it affords. Rated one of Chicago Tribune's "The 50 Best Magazines"
Old-House Journal: Arts & Crafts Bungalow (1900 to 1935)
The popular bungalow adapted to both expensive 'think Greene and Greene' and modest-say, Sears or Aladdin ready-cut-budgets to spread across the country, filling entire subdivisions with charming, practical homes. Known for their low roofs with generous overhangs and deep porches for cooling, and honest architectural elements, in their purest forms bungalows were intended to be built with natural, site-specific materials and to blend into the environment.

Foursquare (1895 to 1940)
Coinciding with the popularity of the bungalow was its utilitarian alter-ego, the Foursquare -a two-storey, hipped roof house now so named for its boxy proportions. Recognized at the time as 'the most house for the least money,' Foursquares carried few exterior architectural embellishments except for siding details and front porch elements-columns, piers, balusters -that might be classically derived, bungalowlike, or so stark they lack any stylistic influence. Early versions often expressed a Victorian aesthetic with a subtle use of dark colors and contrast, particularly on a solid-body Foursquare—for instance, a reddish-yellow body with brown trim and dark green sash. An even more striking combination recommended in 1915 was a dark brown body, white trim, and black sash. Though Foursquares built after the 1920s frequently lacked the earlier attention to harmony and subtlety of details, double-body cladding treatments still appeared. A common scheme incorporated dark green stained shingles at the second storey with tan or white horizontal siding at the first storey and white or tan trim.

Colonial Revival (1880-on)
Since the 1876 Centennial Exhibition in Philadelphia, the popularity of the Colonial Revival movement—or many a pastiche of Colonial Revival elements—has continued unabated. Whether it's a diminutive Georgian manse with dormers, dentiled bed mouldings, and columned porticos or gambrel-roofed Dutch Colonials, these homes evoked the romance of days-gone-by, providing a traditional contrast to the earthy, progressive bungalow. Generally, Colonial Revivals were painted brighter and bolder than bungalows. Nearly every period paint brochure or pattern book at the turn of the 20th century began with recommendations for a body of "Colonial yellow" with white trim and dark green shutters. White was another popular body color with shutters and sash painted in a darker contrasting color to accentuate the white. In the 1920s and '30s, the Colonial Revival enjoyed an added burst of popularity, with many houses built in brick and, invariably, white or yellow trim. All-wood Colonial Revivals also lightened and whitened so that, by World War II and into the 1950s, a white body was prescriptive, highlighted by bright contrasting shutters or trim.

Tudor (1905 to 1940)
From the beginning of the century until World War II, the Tudor Revival-style house offered a romantic, vaguely medieval alternative to the symmetrical and clearly classical Colonial Revival. Tudor homes were commonly built side-by-side with other styles, often filling neighborhoods, subdivisions, or even entire suburbs, such as Shaker Heights, Ohio. Known for their steeply pitched roofs, half-timbering, and mix of unpainted stucco, brick, or stone, Tudors rarely displayed the diversity of colors seen on other styles. Dark brown (almost black) was the most popular trim color contrasting with lighter stucco that frequently sparkled with embedded mica or other minerals that created a subtle flair. Various browns were also favorite trim colors—and, yes, Tudor trim was occasionally painted white."

 

Stucco plasticizer

Ezetrowel: "For stucco, it's Easy to Trowel

Eze-Trowel added to Portland Cement and sand produces a smooth adherent stucco mix. Eze-Trowel is a highly efficient plasticizer, the mix is workable, cohesive, and in some cases can be applied to dry surfaces eliminating the need to priming. "

 

Ornamental plaster






Ornamental Plaster Cement
:
Milestone Hybridized Portland Cement.


 

One coat stucco

1-Kote Exterior Stucco System: Western 1-Kote is a fiber reinforced portland cement exterior plaster. The product is used in conjunction with various foam substrates to create wall assemblies with higher R-values and improved crack and water resistance. It is available in a 'regular' as well as a 'premium' blend.

Western 1-Kote is delivered as a concentrate providing the applicator with a high quality consistent formula from batch to batch. The system may be utilized over a variety of substrates affording architects and builders design flexibility. The system provides the architect and builder with a cost effective means of providing a hard wall substrate plus higher insulation characteristics.

 

Earliest plaster

Plaster Architecture Project: Essay:
Institute for Masonry and Construction Research -- University of Malta

The earliest plasters known to us were lime-based. Around 7500 BC, the people of 'Ain Ghazal in Jordan used lime mixed with unheated crushed limestone to make plaster which was used on a large scale for covering walls, floors, and hearths in their houses. Often, walls and floors were decorated with red, finger-painted patterns and designs. In ancient India and China, renders in clay and gypsum plasters were used to produce a smooth surface over rough stone or mud brick walls, while in early Egyptian tombs, walls were coated with lime and gypsum plaster and the finished surface was often painted or decorated. Modelled stucco was employed throughout the Roman Empire. The Romans used mixtures of lime and sand to build up preparatory layers over which finer applications of gypsum, lime, sand and marble dust were made; pozzolanic materials were sometimes added to produce a more rapid set. Following the fall of the Roman Empire, the addition of marble dust to plaster to allow the production of fine detail and a hard, smooth finish in hand-modelled and moulded decoration was not used until the Renaissance. Around the 4th century BC, the Romans discovered the principles of the hydraulic set of lime, which by the addition of highly reactive forms of silica and alumina, such as volcanic earths, could solidify rapidly even under water. There was little use of hydraulic mortar after the Roman period until the 18th century.

Plaster decoration was widely used in Europe in the Middle Ages where, from the mid-13th century, gypsum was used for internal and external plaster. Hair was employed as reinforcement, with additives to assist set or plasticity including malt, urine, beer, milk and eggs. In the 14th century ...

 

Papercrete

PaperCrete Formulas and Information

The standard papercrete formula is 160 gallons of water, 94 lbs of portland, 65 lbs of sand, and 60 lbs of paper in a 250 gallon stock tank. It produces dry papercrete with an R-value of somewhere between 2 and 3 per inch.

Another option is to use for plaster-of-paris for quick drying and use small amounts of sugar, vinegar, or soap to slow the curing speed. Message 329 on the papercrete board has a .pdf file on the papercrete blocks. Another formula is 60 percent paper, 30 percent screened dirt or sand and 10 percent cement. The density of standard papercrete was determined to be between 20-100 lbs per cubic foot. However, pure newspaper papercrete might be 1l lbs per cubic foot. Compression strength ranges from 50 psi to 440 psi, but with considerable length compression.

The papercrete formula (so far) of choice for myself is 100 percent pure newspaper. I was surprized by the strength of this material, well fiberized or not. Well pulped paper seems to add strength. Not only is lighter not having soil added, I think it is stronger in certain ways. It expect it to be safer in earthquakes. I don't think I could break a 8' x 4' x 4' piece even if I jump on it 5 feet from the ground. Sand and cement add weight, must be measured, and cost money. Even the Solbergs mentioned things were going towards not using cement. Furthermore having the entire mixture paper keeps it simple and repeatable. Adding cement may also violate Eric Pattersons patent however, papercrete was patented back in the 1920's, according to Solberg. Even without it has been used for 20 years."

 

Historic stucco recipes

The Preservation and Repair of Historic Stucco: "Anne Grimmer -- Repair of Historic Stucco
Historic stucco mixes varied a great deal regionally, depending as they did on the availability of local materials. There are probably almost as many mixes that can be used for repair of historic stucco as there are historic stucco buildings. For this reason it is recommended that at least a rudimentary analysis of the existing historic stucco be carried out in order to determine its general proportions and primary ingredients. If hair or fiber is used, it should be goat or cattle hair, or pure manilla fiber of good quality, 1' to 2' in length, clean, and free of dust, dirt, oil, grease or other impurities.

Rules to remember: More lime will make the mixture more plastic, but stucco mortar with a very large proportion of lime to sand is more likely to crack because of greater shrinkage; it is also weaker and slower to set. More sand or aggregate, will minimize shrinkage, but make the mixture harder to trowel smooth, and will weaken the mortar.

Soft Lime Stucco (suitable for application to buildings dating from 1700 - 1850)
A.J. Downing's Recipe for Soft Lime Stucco
1 part lime
2 parts sand

Vieux Carre Masonry Maintenance Guidelines Base Coats (2):
1 part by volume hydrated lime
3 parts by volume aggregate [sand]--size to match original
6 pounds/cubic yards hair or fiber

Finish Coat:
1 part by volume hydrated lime
3 parts aggregate [sand]--size to match original
Note: No portland cement is recommended in this mix, but if it is needed to increase the workability of the mix and to decrease the setting time, the amount of portland cement added should never exceed 1 part to 12 parts lime and sand.

Soft Brick Mortar and for Soft Stucco
5 gallons hydrated lime
10 gallons sand
1 quart white, nonstaining portland cement (1 cup only for pointing)

Mix for Repair of Traditional Natural Cement or Hydraulic Lime Stucco
1 part by volume hydrated lime
2 parts by volume white portland cement
3 parts by volume fine mason's sand
If hydraulic lime is available, it may be used instead of lime-cement blends.

Early 20th Portland Cement Stucco
1 part portland cement
2-1/2 parts sand
Hydrated lime = to not more than 15% of the cement's volume
The same basic mix was used for all coats, but the finish coat generally contained more lime than the undercoats.

American Portland Cement Stucco Specifications (c. 1929)
Base Coats:
5 pounds, dry, hydrated lime
1 bag portland cement (94 lbs.)
Not less than 3 cubic feet (3 bags) sand (passed through a #8 screen)

Finish Coat:
Use WHITE portland cement in the mix in the same proportions as above. To color the stucco add not more than 10 pounds pigment for each bag of cement contained in the mix."

 

Stepping stone recipe

Stepping Stone Molds By Garden Molds:
"Recipe #1 - Concrete without Aggregate
2 1/2 quarts Portland cement, white or grey
5 quarts sand, white or grey
1 3/4 - 2 quarts water
Mix the dry ingredients well. Slowly add water until the concrete is workable. Don't add all of the water at once- you may not need the full amount. Continue to add water until the mixture resembles a thick pancake batter.

Recipe #2 - Concrete with Aggregate
2 quarts Portland cement, white or grey
4 quarts sand, white or grey
3 quarts aggregate- rock, pumice, etc.
1 1/2- 1 3/4 quarts water
Mix the dry ingredients well. Slowly add water until the concrete is workable. Don't add all of the water at once- you may not need the full amount. Continue to add water until the mixture resembles a thick pancake batter.

Recipe #3 - Concrete with Perlite
Perlite is an ultra-light, glassy volcanic rock. Added to a concrete mix in higher percentages, it creates an interesting pock-marked, antiqued look in the finished stone.
2 quarts Portland cement, white or grey
3 quarts sand, white or grey
3 quarts perlite
1 quart water
Mix the dry ingredients well. Slowly add water. This mixture doesn't contain as much water as a standard concrete recipe because the finished stone should have a more open, porous texture. Therefore add water until the mix resembles a crumbly cookie dough. Press the mix firmly into the mold.

Hypertufa is a substitute for Tufa rock, a spongy rock found in limestone country. Though not as strong and durable as a standard concrete, hypertufa can be used to create some interesting finishes on stepping stones. If the stones are intended solely for decoration, you can fill the entire mold with hypertufa. If the stepping stones are intended for foot traffic, fill the bottom 1/2- 1 inch of the mold with hypertufa, then top the mold with a concrete mix. For extra stability and strength, lay strips of nylon sheeting or fibers in between the hypertufa and concrete layers.

Recipe #1
3 quarts Portland cement, white or grey
2 1/4 quarts sand, white or grey
4 quarts peatmoss
1 1/2 quarts water
Mix the dry ingredients well. Slowly add water. This mixture doesn't contain as much water as a standard concrete recipe because hypertufa has a more open, porous texture. Therefore add water until the mix resembles a crumbly cookie dough. Press the mix firmly into the mold.

Recipe #2
3 quarts Portland cement, white or grey
3 quarts peatmoss
3 quarts perlite
1 quart water
Mix the dry ingredients well. Slowly add water. This mixture doesn't contain as much water as a standard concrete recipe because hypertufa has a more open, porous texture. Therefore add water until the mix resembles a crumbly cookie dough. Press the mix firmly into the mold.

Sunday, August 8

 

Stucco Recipes

The University of Michigan Detroit Observatory: "The recipe for the stucco finish of many of the University buildings, including the Detroit Observatory, the four professors' houses, and the North and South College buildings, as well as other Ann Arbor buildings, such as the Lund house on Pontiac Trail, can be found in Dr. Chase's Recipes; or Information for Everybody. This book, published in Ann Arbor, was an international best-seller for several decades. The recipe can also be found on page 102 and 103 in A Creation of His Own: Tappan's Detroit Observatory, by Patricia S. Whitesell. The fascinating recipe in its full detail follows:

First make up as much mortar as you need for the job, with good common lime; using only 3/4 or four-fifths, at most, as much lime as needed for common work--the other fourth or fifth is to be water lime; and not to be put in only as used. The sand must be course and free from loam or dirt.

To prepare the white colored washes, run off common lime enough with hot water, to make a white-wash to go over the whole job. This white-wash is to be colored the tint desired for the work. Be sure to make color-wash enough at one time, or you will find it hard to get the shades alike; saving a little of the white-wash without color, to pencil the seams, and also for specking, as mentioned below. The colors used are lamp-black, Spanish brown, or Venetian-red, as preferred, and these are cut or dissolved in whisky; then putting into the white-wash to suit.

When these washes are all prepared, wet up as much of the mortar as can be put on in 20 to 40 minutes, and mix in the fourth or fifth of cement, and put on as fast as possible; first wetting the wall very wet with water. Some cement will set in 20 and some in 40 to 50 minutes. When you see the time necessary for the kind you are using, act accordingly, and only mix the cement into as much mortar as your help will put on before it sets; beginning at the top of the wall with your scaffolding and working down, which prevents too much specking from the colors. Have a man follow right after with a float, keeping the stucco very wet while floating down level and smooth; and the longer it is floated and wet the better will be the job. Even after it is floated down well, keep a man wetting it with a brush until you get the whole line on, as the water-lime must be kept quite wet for some considerable time, to set properly. Heed this caution, and if water never gets in behind the plastering from bad cornice or leaky roofs, it will never peel off. When this line of scaffolding is plastered, take out enough of the color-wash, running it through a sieve, and go over the plastering; lamp-black alone gives it a bluish-slate color; if a little of the brown is added with the black, it will be a little reddish, and if the red is used without the brown, it will be quite red. I prefer sufficient of the black only to make a gray stone color. A brown, however, looks exceedingly well. If you choose, you can make one-half of the color-wash darker than the other--having laid it off into blocks resembling stone, by means of a straight-edge, and a piece of board about half an inch thick, paint every other block with the darker wash to represent different shades of stone. Some of our best buildings are done this way and look well.

Then to give it a granite appearance; take a small paintbrush and dip it into the white-wash, saved for this purpose; strike it across a hammer-handle so as to throw the specks from the brush upon the wall, then the same with black and red. Pencil the seams with the white-wash, which gives it the appearance of mortar, as in real stone-work.

Now you are ready to move down the scaffold, and go over the same thing as before. After the colors have been dissolved with spirits, they can be reduced with water, or what is better for them and the color-wash also, is skimmed-milk; and where milk is plenty, it ought to be used in place of water, for white-wash or color-washes, as it helps to resist the weather and prevents the colors from fading... Speck quite freely with the white, then about half as much with the black, and then rather free again with the red. The proportion of lime, probably, should not exceed one, to six or seven of sand.
Household Products Database: Chemical makeup of stucco
Calcium carbonate 15 percent
Silica (Quartz) 50 percent
Portland cement 35 percent

Pages 1--29 from handbook: "Truisms are statements that are usually true. In formulating stucco mixes, everything is a compromise. By understanding what the compromises are, when a problem develops it is easier to solve the problem.

USE OF LIME
The higher the absorption of a wall,
the greater the need for lime to maintain a high water retention.

The higher the lime, the greater the workability.
The higher the lime, the less the bleed water.
The higher the lime, the more open time for working the mix and the longer before the next coat can be applied.
The higher the lime, the lower the ultimate strength.
The higher the lime, the higher the carrying capacity for sand.

USE OF CEMENT
The higher the portland cement, the greater the initial strength.
The higher the portland cement, the greater the final strength.
The higher the portland cement, the greater the likelihood of plastic shrinkage cracks.
The higher the portland cement, the sooner the second coat can be applied.

USE OF SAND
The lower the sand, the greater the strength.
The lower the sand, the greater the cost per cubic yard of prepared stucco.
The higher the sand, the less the likelihood of plastic shrinkage cracks.
The lower the sand, the greater the workability.
The coarser the sand, the less the likelihood of plastic shrinkage cracks.
The coarser the sand, the less the workability.

Welcome to The Lime Centre: "Universally during the past 25 years there has been an increasing awareness of the importance of lime in historic architecture and, in particular, it's use in conservation. A number of authoritative bodies such as English Heritage, the Building Research Establishment, the Society for the Protection of Ancient Buildings and the Standing Joint Committee on Recruitment and Training of Architects for the Care of Old Buildings, have produced and published a great deal of valuable academic work on the subject.

Stucco news-info on stucco and plaster-expansion joints: About 25 years ago I had a house with white california stucco on it. The stucco job was a poor job and needed to be sealed. My uncle who is 88 years old used to work for a local cement company here and had given me a formula for sealing and whitening california stucco. Over the years I have lost the formula and am in need of it for a friend with a similar problem. To the best of my recollection the formula consisted of

-3 gallons of luke warm water mixed with 3 lb. of salt
-10 lb. of hot lime mixed gradually into the luke warm water
-1 lb of clear paraffin wax poured in during the process of mixing the hot lime and the water
-1 lb of lard melted and pored in during the mixing process

The above were mixed in a metal container as the mixture becomes quite hot during the process. Once finished and the mixture is cooled it can be stored in plastic containers and sealed. The mixture remains in this state until ready to be used. When ready to use take 1 gallon of the formula and mix in 10 lb. of white portland cement, use electric paddle to thoroughly mix. Apply the resulting mix with a whitewash brush to the stucco. The stucco should be wet when applying as this encourages the mix to penetrate into the stucco. The end result is a brilliant waterproof mixture that lasts for years. This mixture can also be applied to colored stucco and the end result is a brilliant white finish that is an unbelievably waterproof finish.

 

Concrete color site

Concrete Colors and Add Mixes

 

Architectural trimwork

Welcome to Canamould.com!: "CANAMOULD Extrusions Inc. the innovator of pre-coated decorative shapes continues to set the standard for exterior architectural trimwork. CANAMOULD's pre-coated shapes start with an expanded polystyrene core, followed by an exclusive extrusion process that utilizes C-Mold coating and a fiberglass reinforcing mesh. This process provides unmatched strength and flexibility. Our patented process provides consistent, high quality architectural shapes, at a very cost effective price. CANAMOULD offers a virtually limitless array of profiles to choose from, including; quoins, columns, capitals, bases, keystones and radius or elliptical arches, as well as custom shapes."

Friday, August 6

 

Planned towns

Reston is a Planned Community in Northern Virginia. Today's Reston is the product of the vision of Robert E. Simon, Jr. and the Mobil Corporation. It is the nation's best known and most successful planned community, or New Town, as they are often called. Planned Communities integrate every aspect of human life including the social and economic, education, health services, recreation, religious institutions, industrial facilities and commercial centers. Placement of roads, utilities and housing are predetermined for the entire development in advance of construction. Housing is provided for a variety of income levels. The planned community movement started in Great Britain in the late nineteenth century and spread to the United States after World War I. During the 1930s, the U.S. government sponsored planned communities called "greenbelt towns."

 

Wood heating

If done correctly, a very efficient form of heating.
See this guide to efficient wood burning.
See also woodheat.org.

 

PV TV

"PV TV" is a building material created by the Japanese MSK Corporation that has a “three-in-one” functionality: it is able to act a solar panel, glazed window and video display screen.

"Transparent, Multifunctional Solar Panels: "PV TV""

 

Natural earth plaster

American Clay Natural Earth PlastersAmerican Clay Natural Earth Plasters
These natural interior plasters resist mold growth, do not outgas, are easily repaired, and are available in twelve earth inspired colors. Here is an article explaining the advantages of earth plasters. Available from: American Clay [via reactual]

 

Watur - water door

A functional door formed by constantly falling water which pushes for a redefinition of boundaries and obstacles by forcing one to choose to be denied or refused access.

Ideal use: gardens, bath house, pool house, spas.
The Watur is standard door width and installation.

Elsewhere Products

Wednesday, August 4

 

Working with lime
















Working with Lime:

"Lime has been used all over the world as a binding material and as a surface protector of buildings for thousands of years. Here in Europe, lime was used in building for hundreds of years before contemporary cement was invented. However, whereas cement is foolproof (in that any fool can use it), lime requires thought and an understanding of the processes involved in the slow carbonation back to limestone in order to use it successfully. The preparation and practice of lime work is simple, but variables in the materials themselves (the sand, the lime, and particularly in the weather during application and drying time) are crucial to the overall durability of the material.

Traditionally, knowledge about lime was passed down from one generation to the next and so built up a wealth of experience based on a sound knowledge of the material. Today, there are very few skilled craftsmen left living (I haven't found any women yet) who worked in those times, and we have to learn as best we can from what we have left. To some extent, that can lead us into an overly technical approach to what was essentially a practical and rather adhoc building practice. We are trying to specify exact lime/sand mixes when most likely what happened on-site was fairly rough and ready, except for the most prestigious jobs.
Limestone and Lime Burning

The raw material for lime mortars and renders is naturally occurring limestone, shells, or coral calcium carbonate (chemically CaCo3). The process of making lime putty from the raw material is relatively simple. Traditional, limestone is placed in a specially built kiln (sometimes a pit or a heap), layered with fuel such as coal or brush, and burnt for about 12 hours. At the end of the burning process, whitish lumps of calcium oxide are left, along with bits of burned and unburned fuel. Overburned limestone appears as black, glassy pieces, and these are removed and discarded.

The material needs to reach a temperature of 2,200 degrees Fahrenheit (1,200 degrees Celsius). At 1,650 degrees Fahrenheit (900 degrees Celsius), carbon dioxide (CO2) is driven off, and 2,200 degrees Fahrenheit (1,200 degrees Celsius) is required for the heat to penetrate through to the center of the stone. As it heats up, steam (H2O) is driven off, and a chemical change occurs. Heat acting upon calcium carbonate (CaC(3) produces calcium oxide (CaO) plus carbon dioxide (CO2). The chemical reaction is usually more complicated than this, due to other carbonates and silicates being present in the limestone, but it's important to understand the basic changes that are taking place at this stage.

Calcium oxide is very reactive and can be dangerous; it is called 'lump-lime' or 'quicklime' and may be left as lumps or ground down into powder. It must be kept dry, as it reacts very quickly with water — even the water in the air or the moisture in your skin — to form calcium hydroxide, which is the first step to reversing the process back to calcium carbonate. Just as making quicklime needed heat, the reverse process produces heat: calcium oxide (CaO) plus water (H2) produces calcium hydroxide (Ca(OH)2) and heat. Quicklime added to water gives us lime putty!

How to Make Lime Putty
Always add quicklime to water.
Never do it the other way around.
If you do it backward, it can explode!

Recipe: 1 part quicklime to 2 parts water, by volume. Great care must be taken in the making of lime putty. A mask, goggles, and gloves must be worn. The tremendous amount of heat that is generated produces steam and can spit lime.

The process of adding quicklime to water is called 'slaking.' In the method I use, only a portion of the water is used to begin with, followed by some of the quicklime. Two people are needed: one to pour the water and quicklime, ...

 

Tabby concrete

Tabby Is No Ordinary Concrete [.pdf]
"Described as "the first concrete material made and utilized in the United States," tabby was used by the Spanish at Saint Augustine as early as 1580. South Carolina records report British builders constructing a tabby powder magazine between 1701 and 1713. By 1736 tabby construction found its way to Fort Frederica.

Tabby, a mixture of shell, lime, sand, and water, became a common building material on the Georgia and South Carolina coasts. Major factors in its final demise were the Civil War and the introduction of portland cements. By the early twentieth century, the use of tabby as a traditional building material ended.

Tabby structures and ruins still can be found in coastal Georgia, South Carolina, and Florida, but their numbers are diminishing. Attempts to stabilize or restore them have been hampered because there is little information about the long-term effects of preservation treatments. As coastal areas develop, as modern environmental factors affect historic materials, and as time simply passes, tabby structures deteriorate. Public and private stewards of these resources want to know how to protect them.

Given that tabby's ingredients included quicklime, channel sand, wood ash, oyster shells, and water, the next task was to determine what formula and application were best for the Tabby House. An extensive testing program was devised that would help identify a recipe, or set of recipes, whose physical properties were compatible with original tabby. Each of six recipes, viewed as legitimate candidates for use in the restoration, was evaluated and the effects of additives, such as microballoons and glass beads, on these physical properties were also taken into consideration prior to the actual restoration. No mix was selected based on superficial examination of older applications in the field.

The formula for original tabby, based on laboratory analysis, was a 1:3 lime:sand with wood ash, obtained during the lime burning, and oyster shell. This specific formula was one of two recommended by the Roman Vitruvius as early as 4630 b.c.14 For the Tabby House, a recipe of 1:2:9 white portland cement:hydrated lime:sand was initially selected. The lack of precise duplication of Vitruvius's formula was based on the necessity of retaining a Type O mix with compressive strength similar to that of tabby. The one part portland cement was the estimated quantity needed to duplicate the effects of wood ash in original tabby. Using wood ash introduced uncontrollable variables in the testing program; thus alternative sources for ash were desirable. White portland cement in small quantities is an acceptable modern equivalent, but it too needs to be carefully controlled due to its density, superior strength, and quick set time. These are actually detrimental qualities that should be avoided in a tabby restoration. Fly ash and man-made additives were eliminated due to their incompatibility or unknown long-term qualities.

Although tabby is a form of masonry and perhaps is the forerunner to the later concrete used to imitate it, it cannot be restored like other masonry. The oyster shell lime, for example, is obsolete; so is the wood ash. Tabby is a unique building material and must be treated as such. Success comes only with a full understanding of it. Handle with care: It is no ordinary concrete."




I received this email regarding tabby.

Brian, I was reading your article on tabby and wanted to let you know that you can indeed obtain oyster shell putty. Although if you were to try and reproduce tabby with a lime putty it would take years for this to set. You need to use what is called a hot mix. I would recommend using a naturally hydraulic lime instead of white Portland cement for those who want to try this at home. I'm really interested in what you have found with your tabby experiments. Regards,
Steven Elkins
Savannah Grey Restoration
Savannah Lime Company
Preserving Savannah's Historic Masonry
Savannah, GA
Savannah Grey Restoration
Savannah, GA 31410,
Tel: (912) 313-4293
Fax: (912) 897-6983

 

Telephone power

Telco Powered Products:
Just wait until there's a meter on your phone line!!


This site states: "The Phone Company is a FREE Source of Electric Power!"

All you need is a phone line from the phone company to tap this free hidden source of power. If you have two or more lines, you have that much more power available to you.

In many cases, the phone company leaves disconnected lines energized with power, figuring that the new tenant or homeowner will need the phone line turned on when they move in. Instead of physically disconnecting the pair to the premise, they simply change the programming at the central office to remove the dial tone and the ability to receive calls. The power is still on the line!

If you're already paying for a phone line, you don't have to pay anything more to make use of the power that's always on it when you have Telco Powered Products."

 

Door boring kit

JLC Online: "If you want the best and most complete lock-boring jig made, the Bore Master from Templaco should definitely be in the running. It adjusts for both 2 3/8- and 2 3/4-inch backsets and for door thicknesses from 1 inch to 2 7/8 inches. High-speed steel spur bits in 1-, 1 1/2-, and 2 1/8-inch sizes are also included. Unlike most door boring kits, the Bore Master includes router templates for common latches and strikes, as well as a spring-loaded corner chisel for squaring up your hinge and lock mortises. It sells for $365. Templaco Tools

 

Paint Consumer Reports

JLC- Notebook Article: "Next time you install shingles, siding, paint, or deck stain for a customer, don't be surprised if she brings up Consumer Reports. Long trusted as an authority on appliances, vehicles, and other consumer goods, the nonprofit magazine has added building materials to its repertory in recent years. The August 2003 issue looked at fiberglass-asphalt roofing shingles, vinyl siding, paint, and deck stains, picking 'Best Buy' winners in all four categories. Ratings are based on lab tests dreamed up by Consumer Reports technicians, as well as industry-accepted standard tests.

In the roofing category, three-tab roofing shingles from CertainTeed and Owens Corning, priced around $30 a square, were the magazine's 'Quick Picks' for a good deal. CertainTeed's Grand Manor Shangle, a heavyweight laminated with a lifetime guarantee and a $140/square price tag to match, was rated the top performer when budget is not an issue.

Paint brands varied by color; Consumer Reports named M.A. Bruder Sea Shore as the top white paint, Glidden Endurance the best blue, and California Fresh Coat Velvet as the top brown (and the only brown paint still showing in prime condition after nine years). All three top brands placed highly in every color, but the California brand is available only in the East, the magazine noted, and rated Glidden's white a better value anyway at $17/gallon (vs. $25 for California). "

 

Window leaks rampant

JLC- Notebook Article: "Window Leaks Rampant, Canadian Study Reports

An intensive study of window performance carried out by the Canada Mortgage and Housing Corporation (CMHC) and the British Columbia provincial Homeowner Protection Office (HPO) reported last winter that most if not all windows are prone to significant water leakage. Manufacturing, building design, installation, and maintenance were all contributing factors: More than half of new windows let water get past the operable glazing in factory testing. In on-site quality-control inspections using a different test method, 35% to 48% of newly installed windows were found to leak through the window unit itself, through joints between the window and the rough opening, or both.

The passage of time, not surprisingly, does not make leaks go away. After several years in service, the incidence of leaks rose because of deterioration and wear and tear. Windows in homes performed worse than commercial windows: 100% of installed residential windows examined after years in service were found to leak either through the window unit itself or at points of attachment to the building. "

 

Under subfloor radiant heat

Radiant Floor Warming Mats
SunTouch electric radiant floor- warming mats are the UL-listed solution for use under existing wood subfloors, says the firm. The blurb at ebuild.com The SunTouch site.




Tuesday, August 3

 

Magical Mortar Mix

Magical Mortar Mix for Flagstone and Paving Brick:

"The hydrated lime you read about is a dry fluffy powder made by adding a very specific amount of water to regular lime and mixing the two in large mechanical mixing machines. The small amount of water activates the calcium oxide in the lime but does not turn it into a paste or putty. Mortars that contained traditional lime were often subject to popping, pitting or disintegration if they were not carefully proportioned and mixed. Hydrated lime takes the guesswork out of mixing mortar and as such is very user-friendly. You can purchase hydrated lime at full-service building supply business that sell cement, mortar, plaster and other basic building materials.

Hydrated lime is not a necessary mortar ingredient. You can make mortar with just Portland cement, sand and water. The mortar that I used to permanently attach my brick and stone to my patios did not contain any hydrated lime. But adding hydrated lime to the mortar mix can be beneficial. The plasticity or workability of the mix is better. When hydrated lime is added to the mix, the sand and the cement do not separate. The final mortar is also more waterproof. Shrinkage cracking can often be eliminated or minimized when hydrated lime is added to the mixture. Replacing 10 to 15% of the total volume of cement with hydrated lime usually produces optimum results. Keep in mind that the Portland cement is the glue that holds the flagstone and brick to the concrete patio. Years ago many recipes I looked at suggested a ratio of three parts sand to one part cement for cement mortars. I altered that recipe and always mixed my ingredients 3 parts sand to 1.5 parts cement. After surviving 25 years of brutal winter freezing temperatures, my patios look like they day they were finished. I am convinced that my recipe is one that will work for you as well. If you decide to use the hydrated lime, you can use this recipe for the mortar: 3 five gallon buckets of dry sand, 6.38 gallons of Portland cement and 1.12 gallons of hydrated lime. Blend these ingredients together well before adding any water to the mix. Add water slowly until you get a mixture that resembles regular bricklayers mortar. Only mix as much mortar as you can use in one or two hours. Do not add water to the mortar if it starts to get stiff.

 

Lead carpenter concept

Here are some tricks of the trade as practiced by contractors who have implemented the lead carpenter concept throughout the country plus the Lead Carpenter Concept Overview

 

Predesigned projects

[via Remodeling Online] How Smart Companies Grow: "For the past 10 years, I've suggested the middle market would be well served with predesigned projects in pullout/put back kitchens and baths, decks, sunrooms, and basement refinishes. Up to this time, most of the predesigned projects in the kitchen and bath segment have usually included a three-level approach for the customer. For example, a 5-by-7-foot bathroom would be presented with good/better/best price points, with five to 10 options on specific products for customers to select. "

 

Water hammer

'What is water hammer?'

[via Famous Plumbing Supply] Water hammer occurs a lot! It is frequently recognized by a 'thump' or 'bang', usually throughout the water line (if you have copper pipes, you'll tend to hear the noise throughout the house). Water hammer can be caused by a number of things. Many times a loose washer that is jumping around in the faucet or valve causes it. This can be fixed by identifying which valve is the culprit and fixing the washer. Other times it is simply caused by water traveling at a rapid rate and suddenly being shut off. The best solution for this is to increase the size of the water supply thereby slowing down the water (a larger pipe being able to deliver the same amount of water in gallons per minute at a slower speed). If this is not possible, then many times a water hammer arrester helps.

Sometimes the cause is excessive pressure and the best way to deal with that is to install a pressure regulator. In any case, please be aware that sometimes water hammer arresters will not solve your water hammer problem."

Monday, August 2

 

Small raised panel

Miniature Raised Panel System cuts material 3/8” to 1/2” thick with our new reduced profile 2-Piece stile & rail bits. The panel groove created measures 5/32” thick by 1/4” deep. Ideal for small decorative boxes boxes, jewelry boxes, desk sets, humidors, clock cases – and now make miniature glass doors by simply switching cutters.

 

Table Saw Maintenance

Table Saw Maintenance: Excerpted from Tune Up Your Tools: The Woodshop Maintenance Handbook, c1996 by Sal Maccarone

 

Journal of Light Construction

SAVE 20% ON A ROOF CUTTER'S SECRETS
This instant classic is full of practical tips and techniques for almost every roof and wall framing job imaginable. This book will help you deal with the complexities of bay roofs, gambrels, dormers, coffered ceilings, uneven height walls, odd-angle bays, irregular hips and valleys, and much more.

SAVE 20% ON THE CD ESTIMATOR
CD Estimator puts 85,000 construction costs for new construction, remodeling, renovation and insurance repair, electrical, plumbing, HVAC, and painting at your fingertips in one handy software package.

 

Construction liability reform

CONSTRUCTION LIABILITY REFORM: A battle in Colorado to preserve the state's new construction liability reform law sends up a red flag on reform attempts in other states. The recent Colorado measure requires non-judicial resolution in construction disputes before a lawsuit can be filed. Sounds like a reasonable way to take the bite out of predatory construction-defect lawsuits, but homeowner groups are fighting to stop it.

 

Concrete counters

CAST-IN-PLACE CONCRETE COUNTERS: Tom Ralston of Santa Cruz provides comprehensive, step-by-step directions to forming, mixing, and finishing attractive concrete kitchen countertops.

 

E-Z Driver

Holds screws in place: E-Z Driver attaches to any screwdriver or drill and firmly holds Phillips and square drive screws while driving them, allowing one hand operation. Variety of screw driving settings are available for round-headed screws, flush mounting and countersinking control of screws. Simple rotating ring locks into place and dictates driving depth, yet does not harm surface. When correct height is achieved, E-Z Driver clutch gently releases screw.



 

Commercial stripping

 

Furniture Refinishing

For holes and indentations:
1. Clean the repair area with dewaxer.
2. Select the proper color stick. (choose the lightest lacquer Burn-In Stick which matches the damage’s background color. Be careful to get a good match!) transparent sticks are used to refill shallow indentations where the original shade of the finish remains but is no longer level.
3. Sand the area gently to remove any splinters and rough areas, and to remove the ridge around the damage.
4. Using a Burn-in Knife, melt the Burn-in Stick and allow melted stick to flow into the damaged area until it is slightly overfilled.
5. Protect the existing finish by applying Burn-In Balm to the surrounding area.
6. Pulling the Burn-In Knife, level the Burn-In Stick with flat strokes. Always wipe the knife clean between strokes.


Fill Sticks: Black; Brown mahogany; Burnt sienna; Burnt umber; Cherry brown; Cordovan mahogany; Dark medium walnut; Extra dark walnut; Fontana; Nutmeg; Perfect brown; White.

Series II Markers: Cherry fruitwood; Black; Dark red mahogany; Extra dark walnut; Light oak; Mahogany; Natural ash; Nutmeg; Perfect brown; Pine; Salem maple; Warm walnut.

Utility Items: Grade 00, 0000 steel wool; Clean white cotton rags; Tarp or paper (to mask off); Grey, white scotchbrite; Sandpaper assortment

Aerosols: Flat, satin, gloss lacquers; Sanding sealer; Blush eliminator; Lacquer flow-out.

Tools: Electric burn-in knife; Assorted brushes; Extension cord; Hair dryer with a low setting; Electric drill with bits; Cork sanding block; Electric buffer with spurring tool; Various clamps; Hand tools (hammer, drivers, pliers) Glass cleaner; Flashlight; Shims (wood coffee stirrers, toothpicks); Razor with fresh blades; Socket set (metric and SAE); Allen keys (metric and SAE); Hammers (claw, tack, rubber mallet); Staple puller. Additional Items: Tube of putty-type epoxy; Distressing pencils; Assorted glazes and stains; Assorted blending powders; Burn-in stick kit; Graining pens, full set; White or yellow PVA glue; Ebony, ivory compounds; Lacquer thinner; Leather/vinyl cleaner, aerosol; Rubbing (cutting) oil; Glass cleaner.


Thought I'd share these pics as I am feeling rather proud of my accelerated learning curve due to my time here at Groop. This was a very expensive Armoire (Drexel Heritage) in a local Dr's home. I was called out to repair this 1.5" gouge out of the side of the armoire. The customer did not want to go through the problem of returning the item, and the furniture store was pleading for me to complete the repair, thanks by the way to Carol and the Hotline for this referral.

I basically used some tootsie roll epoxy putty to fill in the gouge, smoothed it with Green Magic (see Pro Refinishers mag, several months ago) and began layering colors using Golden acrylic Burnt Sienna and Burnt umber. After two light coats, I dabbed on some Finish up, satin, then applied a very light layer of some Bronzing powder then applied Burnt Sienna with a light overcoat of Burnt umber. Wiped on some finish up, flat sheen, crossed my fingers and had the Doc come in to inspect.

It took him a few seconds to remember where the damage was in the first place. What a great feeling. Professional Refinishers Group


Here are some things this novice has learned about doing burn-ins this past year:

1. Lower the heat setting, especially when doing 90degree edge repairs. Material should be semi stiff so as to not run when applied.
2. Back of used sandpaper sheet can be used to mix lacquer sticks on to hit the color you want. To put material on knife as you heat lacquer lift sandpaper sheet from laying flat to upright so lacquer stick material lays on blade.
3. Reduce amount of lacquer stick applied ( less to take off).
4. Place material at top of repair then turn blade over so as to get a clean surface to apply pressure with burn in knife with light to medium pressure. If pressing to hard on knife it will drag and cause uneven repair.
5. Mohawk transparent honey mixed with a little of another lacquer stick(pick closest match) can hit most medium to dark color repairs
6. Mohawk Pine Pro Mark marker #M267-1516 is a great all-round color for repairs. Apply, count one thousand, two thousand, then rub off excess with thumb(lightly)or use wet 4 0000 steel wool.
7. If lacquer stick applied needs to be removed from repair for any reason, use narrow side of burn in knife to drag material out of repair, then turn knife to large flat surface of blade and remove excess material.
8. The deeper the damage to repair use light lacquer stick color and built from there, go darker if needed towards top.


Step By Step Instructions For Making Your Own Quality Oil Stain


How to Fix Damaged Finishes: Scrapes, scratches, water marks, dents and dull finishes are not fatal
Repairing some bad bad doors
LIBERON Wood Finishing Supply is a woodworkers service specializing in wood finishing materials for the finishing of furniture, cabinets, picture frames, & finish repair or refinishing of furniture and antiques.


H. Behlen & Bro. wood finishing products come from over a 110 year tradition of quality and expertise. Founded in 1888 by a German-born chemist, the firm was first to manufacture finishing products used by European master craftsmen for the American woodworker. A retailer and here or here.


Chemcraft is innovating.


Finishing and Abrasives

Polyester finishing techniques
Achieving the perfect, better-than-piano finish with pariffinated polyester. May 9, 2001

Gravity spray guns
Are these suitable for the small shop, or is there a better choice? September 25, 2002

Problems spraying conversion varnish
Troubleshooting cleanup and viscosity/load problems. September 2, 2002

Finishing mahogany
Producing the dark color expected of mahogany. February 12, 2003

Dark cherry dyes and stains
How to get a great-looking, deep cherry finish. June 24, 2001

"Shading" and "toning" defined
How different finishers use these terms. February 12, 2003

Test results: Waterborne products
Comparison and testing of several different waterborne products

No-blotch dying
Methods to achieve uniform finishes. March 5, 2003

 

MITERZ-ALL

The MITERZ-ALL miter box was originally designed for aiding in the installation of handrail and ornamental iron, where small 120 Volt welders are in use. Although these new low powered welders were one of the biggest steps forward in portable welding, they require much more time to weld unevenly cut parts. Using a reciprocating saw, it will cut in any position in the very minimum of space. Unfortunately, this saw is not very accurate. So this is where MITERZ-ALL miter box comes in. MITERZ-ALL is the miter box that bridges the gap. Straight angular cut in a very minimum of space and because it includes its own scale is layout minimize. The cut that was almost impossible to reach and was impossible to cut straight at any angle is now possible.

MITERZ-ALL is a miter box that allows its users to make highly accurate cuts at angles up to 60°. It is so compact that it will fit in the users back pocket. MITERZ-ALL has a list price of $129.95

 

Electricrician's screwdriver

IDEAL INDUSTRIES, INC. has introduced its new Twist-a-Nut — a 7-in-1 screwdriver/nutdriver that professional contractors can rely on for maximum versatility and performance. Not only does this timesaving tool contain the most popular screwdriver bits used by professionals, it features a universal connector wrench formed into the bottom of the handle that accepts twist-on connectors from every major manufacturer. In addition, the Twist-a-Nut offers the flexibility of being compatible with the new IDEAL Conduit Deburring Tool and the company’s new 6-in-1 Tap Tool, both of which fit into the Twist-a-Nut’s handle.

 

BrushValet

Created by a 25 year painting veteran, this revolutionary new product was designed to temporarily hold a wet paint brush while a painter is busy using a roller, climbing a ladder or just taking a break from the job. The BrushValet's unique 2-way design fits ALL size brushes and conveniently snaps onto the rim of ALL size buckets or pails. No other tool can claim an advantage over BrushValet's ability to keep a brush moist and in shape and ready for re-use when it's needed next. Suggested retail at just $2.29. For further information, visit the company's website at: www.brushvalet.com

Sunday, August 1

 

Another glow plug

Industrial Retractile Extension Cords glow in the dark.
Autac, Inc.

Cords are designed with glow-in-the-dark material to improve safety for those working in dark areas. With 1 hr of light exposure, products glow for 8 hr. They are available in PVC and TPE, in 14 gauge 3 conductor and 16 gauge 3 conductor, which extend on 1:5 ratio. Cords extend only as far as necessary and have lighted plugs to alert users of live wire. Safety features include Nema 515, twist-lock, and molded plugs and strain release.

 

Drill no holes

Metal Fastener eliminates need for predrilled hole.
Amtak Fasteners

Self-piercing Twist-Tack attaches materials such as rubber, plastic, and thin-gauge aluminum to steel tubing, aluminum extrusion, or lightweight metal castings in one step. It punches hole in attachment and forms anchor cone in base metal. Fastening takes place when knurled section engages anchor cone with cutting, twisting, and wedging motion. Fastener achieves hundreds of pounds of withdrawal resistance when applied with compression riveter, single-impact air tool, or bench press.

 

Panel nuts

Floating Panel Nuts position and spin freely.
PennEngineering Fastening Technologies

Custom-designed for specific applications, PEM floating panel nuts can position and spin freely upon installation into any rigid material. All-metal threaded nuts permanently captivate in all types of panels and are customizable with respect to nut head style, unified or metric threads, thread sizes, and relevant dimensions to conform to material thickness of host sheet/panel. PEM floating panel nut assemblies Type FPN consist of nut and retention ring.

 

Building reinforcement

The Queen's Award for Enterprise: Innovation 2002A product specifically designed to go unnoticed has been brought very much to the attention of the public.

Cintec International based in Newport, Wales, UK, with offices in Newcastle Australia, Ottawa Canada, India and Washington DC USA, is a winner at this year's prestigious Queen's Award for Innovation. Specialising in Bridge and Building reinforcements, Cintec has developed an anchor system which is installed entirely within the fabric of the structure, leaving no visible change to the outward appearance, a feature particularly liked by heritage authorities. Royal endorsement for Cintec goes back beyond the most recent accolade, as Cintec was previously used in both Windsor Castle, following the fire of 1992, and also for restoration work to Buckingham Palace. Cintec has also been used in the original Australian Parliament building, Blair House, part of the White House complex in Washington DC, a former President of the USA's ancestral home, the Canadian Parliament buildings and Rideau Hall, Ottawa, the Canadian Vice Regal Residence.

 

Gas springs

Gas springs are a proven and reliable method of counterbalancing large covers and objects. They offer ideal capabilities for safely lifting, lowering and positioning heavy or cumbersome objects. More versatile than mechanical springs, gas springs offer your product the advantages of speed-controlled dampening, cushioned end motion, simple mounting, compact size, flat force curve, and a wide range of available forces.

Gas Spring allows vertical height adjustment. Offering short, compressed installation length, Bloc-O-Lift-T supplies even force support throughout stroke. Low compression damping allows fast and comfortable table height adjustment. Actuation tappet can be mounted pointing up for hand actuation, or at bottom for foot actuation. Spring is suited for stand-up tables, desks, nightstands, speaker pulpits, and work surfaces.

 

Bostik caulks

Chem-Calk® 2000 one-Part, solvent-free, multi-function sealant has 30 minute skin time. Its cures at 77°F with 50% relative humidity to 1/4 in. thickness in 24 to 36 hours. After 14 days of full cure, it provides resistance to ozone, ultra-violet light exposure, heat, and aging. Product offers tensile strength of 260 psi, modulus rating of 88 psi at 100% elongation, and 33 Shore A hardness value. Bostik

 

Aluminum Crown Moldings

Exterior Metal Crown Moldings can be custom applied to eaves, gable ends, rakes, frieze boards, and dormers.

Profiles are offered in 29 standard colors allowing designer to coordinate with roof panels and rain ware accessories, as well as wall panels and soffits. Each trim is formed to look like colonial wood crown molding. Profiles have minimum seamless length of 12 ft. Installation process includes blind nailing, which eliminates sight of nails.

 

Replacement double hung



Woodwright™ Series 400 replicates turn-of-the-century design. It features authentic-looking mortise-and-tenon joints, tall bottom rail, and chamfer milling detail along check rail. Full divided light, Finelight™ grilles between glass, removable wood interior grilles, and exterior grilles are available. Window includes Perma-Shield® low-maintenance exterior, energy-efficient High-Performance™ Low-E glass, and tilt-wash feature.

 

Liquid barrier

Sto Corp, a leader in cladding, coating and restoration systems, is positioning Sto Guard™ to be the most effective air and moisture barrier behind most claddings in the commercial and residential markets.

Sto Guard™ is a breathable, fluid-applied air & moisture barrier, providing superior protection against air and moisture intrusion in a variety of applications, including underneath brick, wood, vinyl, cement siding and exterior insulation and finish systems, and even cement stucco if used in conjunction with a bond breaker.

 

Drywall banjo

Review of four mechanical taping systems
at Tools of the Trade, an offshoot of eBuild.

Sources of Supply




 

Cable Railing

Cable Railing System is easily installed.
R & B Wagner Inc.

Ultra-Tec® Cable Railing System uses Type 316 stainless steel cable and hardware for resistance to atmospheric and general corrosive conditions. Machined pieces are visually unobtrusive. Framing components can be specified in carbon steel pipe, structural tubing, stainless steel and wood; and are available unfinished, galvanized, primed and painted, and powder coated. Invisiware® receiver provides installations with minimum of visible hardware.

 

Portable Hoist

  • High-speed material hoists that are capable of traveling up to 400 ft.
  • The perfect tools to keep materials flowing to workers on scaffolding, suspended staging and more.
  • 7 models with capacities from 200 to 2000 lbs.
  • A wide variety of mounting options
  • Many accessories to choose from
  • Wireless remote control option available on most Portable Hoists
BetaMax portable hoists

 

Panel joiner














Biscuit Joiner $290.00

SEE THIS TOOL IN ACTION

Designed for grooving panels easily & accurately. The front fence can be adjusted for angle and height and makes it easy for miter, center or butt joining. No load speed of 10,000 RPM.


Virutex

 

Saw Buster

The SAW BUSTER. Quick and easy assembly will have you sawing in minutes. Precision front guide flips up to allow close wall cuts. Great for decorative concrete sawing or engraving. Early entry saw for control joints in slabs. Dual use - standing upright or handheld. Cutting depth adjustment to 2". Adjustable handle angle. Saw not included.

This firm makes it hard to locate their products on the web as if they are reluctant. Here's the link to Cleform, the maker of the Saw Buster.

 

Portable mixers

Here's a retail link to concrete, mortar, plaster and paint mixers, such as:

Mixers in sizes ranging from 3 cubic feet to 27 cubic feet. We have portable concrete mixers and tow behind concrete mixers. Our mixers are available in Gas, Electric, or Diesel.

 

Curve Planer

$405.00
SEE THIS TOOL IN ACTION

Professional power planer with adjustable sole for convex and concave planing. Includes a set of reversible, self indexing Carbide blades. Cutting width : 3" (80 mm), cutting depth: up to 1/8" (0-3 mm) Concave minimum radius: 18" (450 mm) Convex minimum radius: 16" (400 mm) 7 Pound (3.2 Kg), 700 W., 110 V., light weight and yet high speed of 16,500 rpm no load, double insulation. Standard items; reversible carbide blades, lateral fence, dust collection outlet.Ideal for ship yards, home builders / framers, furniture makers.

Virutex makes several specialized tools including abrasive planers, chamfer planers, biscuit joiners and laminate equipment. Take a look.